(Post 45 in a series for DIY beginners)
(Drywall repair basics, Part 3. You really should read Part 1 and Part 2 first!)
Okay, let’s talk about the fist sized hole – oops! I mean “the larger hole.” I don’t want you to think I’m accusing you of anything … As with the medium sized hole, they key is stabilization – you don’t want the patch to move or vibrate when a nearby door slams shut. With a bigger patch we need to go one step further than just taping the edges.
For this job, you’ll also need a drill with a #2 Philips driver bit for drywall screws; a sanding pole, or at least one of those 3 1/2 inch by 9 1/2 inch hand sanders; a taping knife, which is a like a big rectangular putty knife; possibly a drywall saw. I say “possibly” because I get by with a utility knife most of the time – it’s a bit more work, but it makes a cleaner cut, and less mess. If you want to get fancy, you can get a high speed rotary cutting tool that goes through drywall like butter. The drawback is that it spits out a lot of dust! If you want to spend some more money and get really fancy, you can get one of those newer oscillating cutters that are made by companies like Dremel, Bosch, and Fein. A very cool all around reno tool, actually.
First thing you need to do is cut the hole out to a size and shape that will be easy to copy with a new piece of drywall. That’s usually square. (Note: please read to the end of this section before doing this one – there are a few cautions to be aware of.) Now comes the key ingredient, the “backing.” That is just a strip of wood that will go inside of the wall to hold the new patch in place. It can be a scrap piece of plywood for smaller holes, or even 1 inch by 2 inch strips of wood for larger patches. The backing has to be cut so that it is a couple of inches longer than the hole, but will still fit through the hole.
Get your drill ready with a drywall screw driver bit of the correct size. (Are you still calling it a “star” screwdriver? From now on it’s “Phillips” , OK? And for this, the size is #2). Center the backing in the hole and run a screw through the drywall and into the end of your backing strip that is inside the wall. You are going to need to pull the backing toward you to hold it in place, and if you can get your fingers behind it that’s great. If not, you can drive a screw into the middle of the strip to make a little handle that will do the trick nicely.
To get a stable installation, I like to use several screws at each end, not too close together, and not too close to the edge of the drywall, so that it doesn’t break apart. Here is another dry walling main principle – drive the screws in so that they just dimple the surface of the paper. You need to accomplish two things here. One is to fasten the drywall securely, of course, but without breaking through the paper. If that happens, the drywall crumbles, and you’ve lost all of your holding power. The other thing that you need to accomplish is having the screw driven in far enough so that it is in a bit of a depression that can be filled with drywall mud later. You can actually buy a specialized bit for your drill called drywall screw setter, or a “dimpler,” that drives the screw in the perfect amount and then releases it!

A couple of pieces of discarded trim used for backing
That’s the hard part. Now you just need to cut your patch, screw it onto the backing, and proceed with the same steps we took for the medium sized patch – apply mud to fill the seams, then tape and mud over that and let it dry, then feather out the next two coats.

Clean up the patch by using a sharp utility knife to slice off the ragged edges, then tape and mud, prime and paint, and it's like it never happened!
Please remember that these are just the basics that will serve you well for the occasional patch job. As mentioned earlier, there are other kinds of drywall tape and drywall mud out there, power tools for cutting drywall, and different opinions on the perfect and most efficient way of dry walling. As mentioned previously on this blog, one of the best learning tools to use is your local building supply store and their staff. Always take the time to look around at the different products and ask questions when you’re there.
Here are a few other important basics to remember:
- Always sand with a sanding block of some sort so that the result will be flat. A great tool that has appeared on the market relatively recently is a little sander made of a dense foam. They have a coarse side for quickly taking down the lumps that you forgot to scrape off, and a finer side for finish sanding.
- Larger patches will require more than one strip of backing, of course, as shown in this example. You might even need to have a strip on all four sides of the patch. If the hole is large enough that you decide to trim the drywall back to the wall studs, then you can just screw the two side backing strips right to the side of the studs – if there are no wires in the way.
- Cutting drywall is really simple. Using a utility knife, just score along the line you’ve measured and marked out, and cut through the paper. Then you can hit the drywall from the opposite side, and the gypsum will just crack apart. Fold the drywall back along the cut and slice the paper on the other side, and that’s it! You can use the utility knife to clean up and fine tune the edges. You’ll need to do one cut at a time, though. You can’t mark out a rectangle for a patch and cut it out this way, but if you don’t want to cut a three or four inch strip off of a whole sheet just for one small square patch, you can get yourself a specially designed drywall saw. This is one of those rare cases where “specially designed” doesn’t mean expensive.

- Here’s a caution about cutting: when you are squaring off a damaged area in preparation for a patch, do not just score four lines and punch in the drywall to break it. That will just rip the paper backing and large chunks of gypsum off of the inside of the wall. The score and break method only works on one cut line at a time. Use a drywall saw for the whole job, or use a utility knife to keep scoring until you’ve cut all the way through on three sides. The fourth side is now free, and you can score it and knock it in to break it.
- Here’s another caution: When cutting out damage with a saw or knife be very careful. Set your utility knife blade so that it will cut about a half inch, and only about a half inch. Can you think of what might be in the wall? Electrical wires, plastic water pipes, phone and cable wires, etc. … If the damaged area is big enough, though, you should be able to see inside, or at least feel around with your fingers to find anything that might not take well to sharp cutting tools.
- If you are working on an outside wall, you’ll find insulation and plastic vapor barrier. Before closing up the patch, you should make sure the insulation is in place, and any vapor barrier damage is sealed up with tape that’s made just for that – commonly a red roll, brand name “Tuck Tape.”
So, these last three posts pretty much cover all the drywall basics. As far as basics go, there is nothing else to learn! Professionals might use slightly different tools or materials and they definitely perfect their mudding technique, but If you’ve grasped the main ideas here, you are going to be pretty comfortable with drywall repairs. Congratulations, and happy patching!
(Note for new visitors: This post is part of a series designed to give DIY newbies a confidence boost. My goal is to provide the basic basics of home and auto repair and maintenance, give you a heads up about some of the pitfalls that you might come across, and generally demystify the mechanical, electrical and plumbing systems in our lives. For best results, please take in the whole “mini course” that started with this post)